1 to 10 TON Fruit Bunch Per Hour
Mini Plant PKS
kapasitas 1 s/d 10 Ton/Jam
Mesin Pengolah TBS menjadi CPO
MINI PALM OIL MILL
Various problems above have prompted his use of appropriate technology specifically designed for integrated oil palm farmers or farmer groups with a total land area of 100-300ha farm. Integrated technology that was developed has characteristics:
- environmentally sound
- Bernilai tambah
- Berwawasan lingkungan
a. Description Mini palm oil mill
Mini palm oil mill consists of 19 units of processing equipment, namely:
- One unit boiler steam capacity of 600 kg / hr.
- a sterilizer unit capacity of 1 tonne of fresh fruit bunches (FFB) per hour.
- One unit thrasher / threser.
- One unit of Fruit elevators.
- One unit of digester.
- a mini screw press unit capacity of 1 ton FFB / hour.
- One unit of sand trap.
- One unit of Vibrating Screen.
- One unit of crude oil tank c / w pump.
- One unit clarification tank.
- One unit of the oil tank capacity of 25 tonnes of CPO.
- One unit confeyor cake breaker.
- One unit fiber separator.
- One unit confeyor nut c / w nut bin.
- One unit ripple mill capacity of 500 kg seeds / hour
- One unit 80 KVA genset
- The electrical installation package.
- One package of piping and valves.
- One package installation, testing and training.
b. quality CPO
Oil palm has generated quality standards of Indonesian trade, the free fatty acid (FFA) <2.5%, water content and impurities <0.4%, and the yield of + / - 20%.
- Satu unit boiler kapasitas 600 kg uap/jam.
- satu unit sterilizer kapasitas 1 ton tandan buah segar (TBS) per jam.
- Satu unit mesin penebah /threser.
- Satu unit Fruit elevator.
- Satu unit digester.
- satu unit screw press mini kapasitas 1 ton TBS/jam.
- Satu unit sand trap.
- Satu unit Vibrating Screen.
- Satu unit crude oil tank c/w pump.
- Satu unit tangki klarifikasi.
- Satu unit tangki penampung minyak kapasitas 25 ton CPO.
- Satu unit cake breaker confeyor.
- Satu unit fiber separator.
- Satu unit nut confeyor c/w nut bin.
- Satu unit ripple mill kapasitas 500 kg biji/jam
- Satu unit genset 80 KVA
- Satu paket instalasi listrik.
- Satu paket piping dan valves.
- Satu paket pemasangan, uji coba dan training.
a. The quality of raw materials.
In financial studies assumed that oil would yield obtained was 20%. Yield of 20% or more can be achieved only if the quality of palm fruit in though is pretty good and comes from Indonesian palm oil industry has a great opportunity and come from fruits tenera (DXP). In some people's palm oil plantations, occasional contamination with Dura kind of fruit or Visifera result of planting the seeds in doubt his authenticity. Consequently, the yield of oil will not be able to reach 20% so it would not be financially feasible. Unlike conventional Palm oil mill, the influence of non Tenera fruit on Mini Palm oil mill is huge due to the yield of fruit is processed only 20 tons / day.
b. Location mini palm oil
Mini palm oill mill designed for the "remote", the area of oil palm plantations away from Palm oil mill that conventional freight of fresh fruit bunches (FB) to conventional Palm oil mill can be cut. For their fields, which are located near the Mini conventional palm oil mill no problem with FB marketing, establishment of mini palm oil mill not recommended. Likewise for PIR gardens that still has a contract with Palm oil mill.
c. aspects licensing
To permit the establishment of gardens and mini palm oil mill has been regulated in Decree of the Minister No. 357 farms in 2002. In the decree stated that all efforts should establish plantations partner with people in various forms of mutually beneficial partnerships. For mini palm oil mill, the decree also applies to so hopefully it will not happen the things that are not desirable in the presence of mini palm oil mill
d. maintenance Agreement
mini palm oil mill is designed with a simple concept in maintenance, so expect a mini palm oil mill maintenance can be performed by qualified personnel with high technical level with the school. The existence of mini palm oil mill, is also expected to stimulate the development of local workshops for maintenance of mini palm oil mill.
e. CPO marketing aspect
CPO marketing and products olahanya is key to the success of mini palm oil mill. Mini palm oil mill management had cooperated directly with the buyer or user so that the marketing of CPO production mini palm oil mill guaranteed. This is very important because the mini palm oil mill has only tank that can accommodate CPO production for 5 days, so the schedule for shipments must be planned carefully.
Indonesian palm oil industry has a great opportunity to grow. Technology mini palm oil industry that are environmentally friendly, simple and easy to operate, is the answer to improving the welfare of farmers.
HAL-HAL YANG PERLU DI PERHATIKAN
c. Aspek perijinan